Author Archives: Roger

StrathamWood Studios New Home

This week we began the demolition and remodeling of space which will be home to two woodworking businesses….StrathamWood Studios llc, and Robert J. LaCivita llc.
Bob and I will be sharing some wonderful space on the second floor of the upper mill building at Salmon Falls Mills in Rollinsford, NH. The windows behind our benches have a wonderful view of the falls and with the windows open, the sound of the rushing water is delightful.
Bob has had space in this building for some time now, shared with a number of other woodworkers and he was looking for a space to lease that he could share with one person, and a space that was a bit better suited for the layout of machines and benches. When he found the right space I was very happy when he asked me to join him and it was easy to say yes. This space is actually two studios, and required removal of a couple of walls. Bob started on this the beginning of this week and I joined him today after getting back from a short trip out of state. Bob already had the walls torn down. Today we pulled up the underlayment that had been nailed down on top of the original flooring, and began to recycle the wide pine ship that he had salvaged from the walls that were removed. This is being reinstalled on the walls adjacent to our bench spaces.
Next week the electrician will take care of the necessary wiring issues, and we should be good to go right after that.

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Winding down the first year at The North Bennet Street School

It doesn’t seem possible but next week will be the final week in my first year of the two year program at The North Bennet Street School. It has gone by much much too quickly for me and while I will enjoy a few weeks of not hearing the alarm sound at 4am I am really going to miss this place over the summer. And when I return in September, it will not be to 39 North Bennet Street, the school’s home for nearly 130 years, but rather to the new location of the school, on North Street (a few blocks away and still in Boston’s North End). In another post I will speak more about the move of the school and have some pictures of both the old and new locations taken during a tour of the school last weekend that I helped arrange for The Guild of New Hampshire Woodworkers.

Thinking back on the first year I am so blessed to have been given the opportunity to attend this famed institution. I’ve been engaged in woodworking as a hobby for many years, and have been very fortunate to be part of some great organizations like The Guild of New Hampshire Woodworkers and The Society of American Period Furniture Makers. Through both of these organizations I have attended workshops and met dozens of individuals who graciously shared everything they knew about the craft. In addition, I have been able to take longer classes with folks such as Al Breed and Mary May where I have tried to further develop my skills. That said, there is nothing like going to school at a place like NBSS every day and interacting with the faculty and fellow students.

Everybody enters NBSS with a different background and experience level, and different goals and aspirations. To some woodworking is a fairly new endeavor and while they may have demonstrated skills and artistic ability in other areas, holding a chisel and plane are new to them. Others like myself may have a bit more experience in that area but are not as comfortable with designing. In any case, we all start in NBSS at the same place and we all go through the same exercises and learning. And, no matter your skill level, there is something new to learn every day, if you open your mind to the possibility. Furthermore, the learning doesn’t just come from the faculty and the exercises, it comes from your fellow students and from the problem solving that occurs every day. On your own project, or on someone else’s there are challenges that arise every day, mistakes that happen and must be fixed, glue-ups that despite the best planning get chaotic. The collaborative atmosphere at the school makes all of these events an opportunity to develop your skill.

It is in many respects a self-paced environment. While there are targets for the projects and a certain pace you are expected to achieve, the speed at which you work is self determined. I’m not the fastest in my group, nor the slowest… I am working at a speed in which I can develop my skills, execute quality work and still press myself to be productive. As the first year comes to a close I can say that I am pleased with where I am and what I have accomplished.

The first semester consists largely of drafting and developing and/or improving hand tool skills. There are 20 or so full size drawings of joinery details that must be completed. This involves taking some information that is given and completing the iso and ortho views of the joint. Not only does this teach drafting, but also the woodworking joint. This is followed by a number of full size furniture drawings of increasing complexity. As the drafting is going on, we are receiving instruction in the sharpening , set-up and use of basic hand tools. Beginning with a 1″ chisel, followed by a number 4 plane, “sharpness” is redefined, and tools are configured to give excellent performance. A vintage Stanley number 4 hand-plane, with it’s sole flattened, iron sharpened, chip-breaker fettled, begins to perform as well as a brand new Lie-Nielsen. These tools are quickly put to use simply flattening and squaring the edges of a piece of rough sawn poplar. And flatness and square here have new meaning, as flat is now defined as a Starrett straight edge and a piece of tracing paper. Lap joints that fit tighter than ever before, dovetail practice, tuning up a router plane all lead to better quality results. Turning a mallet from stock we have hand planed and glued up is another NBSS tradition and then there is the tight fitting box to hold our oil stone, carefully made from walnut which we have excavated a recess using that one inch chisel and the router plane.

Our first furniture project is the one drawer shaker table which is a combination of hand tool and power tool work. Even if you have made a number of tables before as I have, there is much to learn here. Fitting the drawer using winding sticks was a new technique and one that I will incorporate more in the future. Lessons in French polishing and applying and rubbing out shellac also take place at this time, and everyone learns to mix their own shellac from flakes (something I have been doing myself for a long time). As the requirements for the Shaker table include a frame made from poplar, we learn to mix and apply milk paint. As I initially wasn’t thrilled about using poplar! I was very pleasantly surprised at how beautiful the black milk paint and oil/wax finish on the poplar looked with the highly polished black walnut top.

Not a part of the first year curriculum, but taking place every couple of years, the entire school embarked on a Windsor chair building project. This is detailed, with pictures, in another post. Then, it was time for the traditional NBSS tool chest, the capstone of the first year. This too, is detailed with pictures in another post.

After the tool chest is complete, we take on one final exercise, the building of a candle box. We are given a drawing (which has been used for years) and a sheet to record our time, and we proceed to build a dovetailed candle box with raised panel lid and bottom in walnut. This exercise, while timed, is really focused on quality of work. Upon completion of the candle box, we submit both it and the tool chest to the faculty for a complete review.

With the completion of the tool chest, we now move on to the three required projects, a table, a case piece, and a chair. The chair is generally done as part of a group activity and is a Chippendale chair, which I will probably take on toward the end of the second year. Next week, the final week of the first year, I will draft my table and case piece…and then spend the summer wishing I was still in school!

Braced Comb Back Windsor Arm Chair

In January of this year virtually all students at The North Bennet Street School’s Cabinet and Furniture Making program began work on Windsor arm chairs.  Working principally on a comb back arm-chair design by noted chair maker Curtis Buchannan, the process followed traditional methods of Windsor chair making, including working all of the maple and oak parts from green wood.

The legs, stretchers, and arm posts of the chair are constructed from maple, still green when turned.  Selective drying of parts of the turnings results in parts that “lock together” when the chair is completed, as some parts shrink tightly around mating parts.

The spindles, arm, and crest rail are likewise crafted from oak that is still green.  Looking largely like a pile of firewood at the beginning of the process, these parts are riven from the oak logs, and then shaped using draw knife and spoke shave until the finished form is achieved.  By using riven stock, the resultant parts are much stronger as they follow the natural grain pattern in the wood.

The volutes on the crest rail and the knuckles on the arm were hand carved to a pleasing form.  This particular chair is a “braced back” style, the only one like it constructed during the project.  I like the traditional look of the braced back – it has a “tail” extending behind the seat, and two additional spindles, and it results in a little stiffer back, along with having a very traditional look.

The seat is carved from eastern white pine, and is extremely comfortable to sit in.  The entire chair was finished in numerous coats of milk paint, first a red undercoat, followed by black.  The black was then selectively rubbed out to reveal hints of the red in all of the appropriate wear points.  The entire chair was then top coated with an oil, followed by wax, and hand rubbed to a beautiful soft finish.Windsor arm chair

Simple Elegance

This one-drawer Shaker inspired table was handcrafted in walnut and poplar.  The walnut top and drawer front are complemented by poplar legs and aprons which have received a traditional milk paint finish.

Measuring 18″ square, the top features an absolutely stunning piece of walnut which has been finished with numerous coats of shellac, hand rubbed to a beautiful soft gloss.  The hand dovetailed drawer, which glides effortlessly in its opening, has a matching walnut face with a ebonized walnut drawer pull in a classic Shaker style.

All surfaces of this table have been hand planed and scraped and then finished with milk paint, Tung oil, and shellac, followed by a hand rubbed wax on all surfaces.  The design of the table, and the elegant walnut and black finish, make this table at home in any setting.

The table shown is currently available for $850 with delivery available.